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Scooters - 125 to 300 => Downtown 300 => Topic started by: happytobepoor on May 08, 2018, 08:08:24 PM

Title: alternator not charging
Post by: happytobepoor on May 08, 2018, 08:08:24 PM
Hi everyone, first time posting  here. The alternator of my Kymco downtown 300 2013 stopped working last june, There is no dealer around to have things fixed. So I put a regular car battery under the seat and I recharge it regularly until I can find someone who can troubleshoot the problem.

Has anyone on this forum had the same problem with the alternator. Any suggestion.

Title: Re: alternator not charging
Post by: CROSSBOLT on May 08, 2018, 10:31:48 PM
Do you have a multimeter?
Title: Re: alternator not charging
Post by: kneeslider on May 09, 2018, 03:07:58 AM
Either your stator/magneto or rectifier has given up any hope to live.

Sent from my HUAWEI VNS-L31 using Tapatalk

Title: Re: alternator not charging
Post by: szabgab on May 10, 2018, 09:10:54 PM
Hi, yes, I had the same problem, only on an Xciting, but I believe they share most of their innards. Anyway, a multimeter, as Karl suggested is a good start, you will have to measure resistance and voltage across the three yellow wires coming from the engine as a start. Resistance should not be over 0.5 ohms I believe and the voltage should be around 70 Volts AC. Check the wiring, mine was in tatters straight at the point  where the cables exit the engine, one was completely broken off, so the battery was charging just about a tiny bit, so it kept a healthy battery somewhat alive during use, but it would die eventually and needed to be recharged every so often. If the cable is broken off you are in bad luck, I had to part the engine and rewire the thing, it took me a good deal of two weeks and had to drain fluids, remove rear wheel, swing arm, muffler, water pump cover and generator cover,  find an oil resistant way of soldering heat and oil tolerant cables to existing ones, cocking up royally on the way and loosing the oil through piece, which I still do not have, basically a major-major hassle. The other probability is a misbehaving reg-rec, which is a simple swap operation
Title: Re: alternator not charging
Post by: mousejunks on May 11, 2018, 01:52:38 AM
It is not uncommon for the regulator to fail. Fortunately it is a relatively cheap and easy fix.

I wrote a guide a year ago:
http://www.kymcoforum.com/index.php?topic=24424.0 (http://www.kymcoforum.com/index.php?topic=24424.0)
Title: Re: alternator not charging
Post by: CROSSBOLT on May 11, 2018, 01:30:32 PM
Outstanding, Mouse! I read that when posted and appreciate that fine piece even more today! By the way, is your eBay rectifier-regulator still working?
Title: Re: alternator not charging
Post by: szabgab on May 13, 2018, 04:49:56 PM
Outstanding, Mouse! I read that when posted and appreciate that fine piece even more today! By the way, is your eBay rectifier-regulator still working?

I'm interested in the ebay regulator too, as mine is crap. Or alternatively I have read a thread somewhere here, where a Honda reg-rec was modified, as they are a ton more reliable
Title: Re: alternator not charging
Post by: mousejunks on May 28, 2018, 08:40:14 AM
Outstanding, Mouse! I read that when posted and appreciate that fine piece even more today! By the way, is your eBay rectifier-regulator still working?

A year later it is still working. I have never seen the battery light come on again.
Title: Re: alternator not charging
Post by: de dee on May 28, 2018, 04:17:01 PM
A year later it is still working. I have never seen the battery light come on again.

 Did you get a shindengen SH232-12  7.3
 MINE HAS 3 YELLOW WIRES,     AND A GREEN  A  BLACK  A RED WITH WHITE STRIPE,