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Messages - kymcoco

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1
Agility 125 / Re: electricity problems in kymco Agility 125
« on: January 23, 2016, 07:23:53 AM »
R.I.P. Kymco.
It was the regulator. I still don't understand the behavior - when being checked calm nothing was suspicious, it kept an innocent mask. Disconnected from baterry the resistence of it as well as of wires coming in was infinite. That's probably bcs of semiconductors inside why it could open a short-circuit when the key was on and 1) I was either pressing the start button or 2) trying to start by connecting directly the flow to the starter motor (the fuse blown in both cases) .
When I put a wire instead of the fuse and try to start:  The red wire between the battery and the regulator was "boiled", among other victims seem to be the start button (checked by multimeter after the "boiling" test) and maybe also the isolation of some wires neighbouring the red one.
FED UP, I sold Kymco for a few "bucks" (euros here in France), there's no doubt it was accursed with a daemon inside, I hope I'll forget is ASAP.

Epitaph:  Here in France it was not easy to find the right parts for this model. Not sure whether it's Kymco in general or only this model, but IMO it's better to pay more and buy a moto for which it's not such a loooong-time-consuming-process to find and order a piece, not to be full of doubts whether it will really fit that, and also to have a moto with a good documentation.

2
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 27, 2015, 04:27:21 PM »
After I've checked again all the wires in the scooter (with battery disconnected), given up and was going to put there a wire instead of the fuse to burn the part which is grounded (yes, as I said - I've given up ...), I did a last test no. 104829 (ok, kidding, but I really tested everything already at least 100 times ..) in the opposite direction with the fuses on their places.
Result:  Resistance between ground and the battery positive terminal is not infinite :S

BATTERY IS NOT GOOD !?! Its voltage is OK, but there's not infinite resistance between its terminals - multimeter is showing volatile values, both negative and positive.  I hope I have it! Need to go to the "thieving" moto service and ask them for exchange of it.

 

3
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 24, 2015, 08:25:09 AM »
I know it's impossible to resolve such issue remotely, so thank you very much Karl for your help, I will continue and I will keep you in touch. Merry Xmas!

4
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 22, 2015, 09:25:19 PM »
Sorry Karl, the difference between 2 diagrams contributed to the confusion..  So yes, I still meant the fuse on the red wire which is just after start relay, it's labeled "10A" on the colourfull complete diagram and "15A" on the simplified b&w diagram. The 2nd fuse has never blown.

Quote
Since the fuse blows when START and BRAKE  button/lever(s) are pushed/pulled to initiate start sequence the unintentional grounding is AFTER the switches

But do you agree that in such case (i.e. the grounding is after the switches and before the button) the fuse would blow even if I only pull the lever? i.e. no need to push the button to reach the grounding? In my last testing I thought I have it when resistence was around 1-2 ohm between the fuse socket and ground whenever I pulled the levers - I'm not sure anymore, but I might have disproven that by hmmm .... stop bulbs? i.e. when I disconnected the bulbs the resistence got back to infinity (I'm not 100% sure anymore..) 

Quote
I also think you have said (lately) the fuse connected to the red wire on the start relay is the one blowing, right? That would mean the wire between the fuse and ignition switch is grounded
? It cancels the first idea ? If it was before the ignition switch, than the battery is still grounded and the fuse would blow whenever the thick red wire on the battery is connected, no?


5
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 22, 2015, 12:50:00 PM »
I thought we understand each other when talking about the fuse on the red wire. Anyway, sequence for the red wire on the diagram is: battery, fuse, regulator, key switch, clock on dashboard, break switches, (stop light bulb), start relay, start button, (the rest I'm not sure but it should be the end ... )

I disconnected the stop bulb, thus the only candidate is ... the start button ( ? ? ? )
Tell me if I'm right please:
From left: If it was grounded between the fuse and the start button, the fuse would blow without starting:
1) whenever the battery is connected (if it's between the fuse and break switches) , or
2) whenever the battery is connected and I press the break switch (if it's between break switches and the start button, i.e. also start relay is covered by this case)

It might also explain the case, when I was testing the current going to the start relay with start motor disconnected (and when there was the 10A before I changed it to 15A..) - in such case the fuse was blown after I pressed the button several times. Because if the start button is grounded after the start relay, the start relay receives the current correctly.

Also depends on the wiring after the start button which I don't understand on the diagram - it might be grounded after the start button in fact, depends where the
wire goes. It could be checked by multimeter I hope.

Am I right or do I get crazy completely?

Mira


6
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 21, 2015, 09:12:46 PM »
Quote
The ground is probably in your switch wires since it is the 7 amp fuse blowing.

To be sure : By "7 amp fuse" you mean the fuse on the red wire connected to the start relay terminal ? That's the one which is still blowing.

Wires that rub against the tube - do you mean the green area on the image?

Mira

7
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 20, 2015, 09:36:15 PM »
Yes Karl, you were right when you didn't believe that the 200ohm trick solved the issue :(

I followed today your instructions from "Reply #28 on: November 07, 2015, 04:13:19 PM", and checked the ground both from the red fuse and the start relay connector with other wires disconnected: Resistence of both is infinite. Start relay has 4ohm between terminals, and between both teminals and ground the resistence is infinite.

My note (not sure about its significance):  When I try to start it, the fuse is always blown after 1 bang, i.e. 1 time  the current could go from the battery through the brake switch and the button to the start relay, opened the flow to the start motor, spun one time the engine and the stator sent a signal to fire the spark.
Does it mean that the current is grounded AFTER the spark is fired? Or at least that it's rather a wire going from stator to spark plug (through CDI) that is grounded?

Thank you in advance

Mira

8
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 19, 2015, 02:53:15 PM »
OMG, so the electricity problem is still not resolved...
Before I started with the carb cleaning (it would take a long time.. ), I'd got a start pilote spray (start fluid) and given it a chance.
Result: The engine gave a cough only once (anyway a pleasure to hear it at least once after so long time!), the fuse is burnt.
As soon as I find some energy, I check the wiring diagram again ..

9
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 13, 2015, 08:55:25 PM »
Google has given me: "It's also possible that there is a problem with the carburetor and if so you may need to remove it and clean it out. If the scooter has been sitting for a few months with gas in the carburetor, the gas may have evaporated and left a sticky "gum" behind that will prevent the carburetor from working properly and which must be removed."

Do you agree with that? Could it be the case?
Another thing is that the regulator is currently disconnected, but it shouldn't have impact on starting, no?


10
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 12, 2015, 09:12:22 PM »
Karl, by "spinning" you mean how the starter motor rotates the engine when I press the button? I don't realize it now, I was just watching the spark plug to see the sparks. Anyway, when the spark plug was out and I tried also mechanical crank, I don't understand why there was no resistence - I can press the crank very easily.

11
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 12, 2015, 04:01:23 PM »
I haven't done any test of valve, anyway the scooter was starting OK few months ago, there was just a "small problem" with electricity, it was not recharging the battery...
And now, after I've checked all the electricity, replaced some components, it doesn't start... Can it be sth like overfull because of many attempts to start it? Something like too much fuel sucked in the engine?
I tried today to check the tube from fuel tank to the engine over carburator, if it cannot be clogged, but it seems to be ok, at least the filder filter just below the tank.

12
Agility 125 / Re: electricity problems in kymco Agility 125
« on: December 12, 2015, 03:11:31 PM »
My last test:  the spark plug put on the engine, each time I press the start button the plug fires a spark ...
Fuel tank is full.
WHAT ELSE TO CHECK PLEASE ?????  >:(

13
Agility 125 / Re: electricity problems in kymco Agility 125
« on: November 28, 2015, 07:31:05 PM »
Trying to inspect the CDI, but it seems to be IMPOSSIBLE on Agility In the manual, the CDI inspection table is missing. According to eshops, the CDI on Kymco model Like is the same, thus I tried to find manual of Like on web - finally I have found one, but the CDI wire description contains errors and the table doesn't seem to be the right one. (unbelievable that a company can officially publish such 'document' ..)
Anyway, when I put the multimeter on connectors of the ignotion coil and I crank the motor (key is on), there's no input current. Looking at the wiring schema, it might be caused either by CDI or the key switch box (?)

14
Agility 125 / Re: electricity problems in kymco Agility 125
« on: November 23, 2015, 12:49:00 PM »
"First it was blowing fuses when you tried to start it now it is refusing to start" - since the beginning my big dream was to be able to start again my scooter! :)

Summary: The issue of blowing fuses seems to be resolved by the replacement of 10A by 15A (at least temporarily...).  After the fuel monitor disconnection (the 200ohms consumer) the ignition relais correctly receives 12V. So now it's time to hear the engine starting, but it's only turning over and seems not to receive a spark (?). And as I said in my last message - I bought a new spark plug and checked the coil's resistence and voltage, both are OK. I need to check whether the coil receives the right current (from CDI).

15
Agility 125 / Re: electricity problems in kymco Agility 125
« on: November 22, 2015, 06:48:14 PM »
Hello Karl!
Firstly I don't understand why I don't receive any more "Topic reply" when you add a new message to this thread :|

As for the Paris - thank you for your pray and your honest humanity, I don't live in Paris thus I was "only" watching the tragedy in media..   Onceinalife was lucky as well I hope.

As for the scooter - I was waiting until wednesday for the ordered fuses 15A (I ordered also spark plug) , today I had some time to test it.
Current status: It still doesn't start :( Even though I can hear the starter turning the engine - like there was not a spark. I checked the voltage going from the pulser coil, the values are low (0.0x V instead of 0.x V ) but as I searched on google it seems that it's only because I haven't got a special "peak volt-meter".. (?) I checked also the high voltage ignition coil before the spark plug - its resistence is correct. Now checking the manual, I should also check the voltage going from CDI to the high voltage coil. Battery is already almost below 12V, few last attempts with the start button remaining I think, then only mechanical crank..

Not too many things remain to check, I'm loosing my last hopes :/
 

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