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Messages - Mountainman

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1
Side By Side / Front Axles
« on: October 31, 2019, 12:49:51 AM »
I'm needing some input on some online parts warehouses that sell parts for a 2018 Kymco 450i UXV 4X4. Not having any luck with the dealer and the places I've found sell very little to zero parts for my SxS. any parts outlets would be greatly appreciated, I'm really in need of some front axles.

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Side By Side / Re: Skid Plate discussion
« on: July 31, 2019, 02:46:55 AM »
I do understand where you are coming from that why I stated that I don't know if it would be feasible in regions where the red clay and other types of thick mud are. I  have had to add a few extra holes in some strategic areas like the back and front plates and a couple near the, what I call the cross member near the middle. Next thing I did was use a set of portable car ramps and pulled the front on the ramps first and use a garden hose with a good spray nozzle, do not use a pressure washer, bad for the electrical system. While I'm on this point of the electrical system you should always buy a good can of moisture repellant and saturate the electrical system with it. Wet the inside of the skid plate down to help loosen the mud and then work your way back spraying the mud until you get it flowing through the drain holes. Really the only way to clean it well is to get down and dirty with the mud. you will be soaking wet and muddy if you do it right, it's the only way without removing the skid plates. lol

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Side By Side / Re: Skid Plate discussion
« on: July 30, 2019, 05:07:01 AM »
There is a cheap way of fixing your problems with plastic skid plates. I don't know if it will work for the regions you all live in but it works great here in southern West Virginia. It took a couple of time to get what I was shooting for but I believe it is going to be worth it. The first thing you'll need to get is some signs, like the one on the highways or men working signs something of that type. You can usually get them at a junkyard or an auction or just grab a few as you go down the road, just joking. Once you find some take you plastic ones off and lay them over the aluminum signs and mark your holes and drill them, this includes all your drain holes and mounting holes. You have three main frame plates and two side plates and the first time I did it I used the old plastic plates to mark the outline of the plates to get them to match like the old ones, but I found out that you leave quite a bit uncovered so I just put the plates up one at a time and put a couple of screws in to hold it in place and mark it with a marker  at the edge of the frame, you need to start at the back and work forward because you need to let the plates overlap around 4 inches. Do not let them butt together end to end, bad mistake as I found out the hard way, a well place stick or rock will find it's way in between them. put the back one on then put the middle one on and let it overlap the back one and so forth on the front one let it overlap the middle one. Your two side plates will bump up against the main frame on the inside edge and cut the outside to fit the outside rail. Only three screws can be used on the inside edge and this is why I double plate it, better safe than sorry this is where your fuel tank is. I use the same bolt holes but I use a self-tapping screw with a metal and rubber washer on it, does not vibrate lose this way. Okay, you now have a sturdy and durable aluminum skid plate that is better than the ones you pay six to eight hundred dollars for. All for under fifty to sixty bucks, I went a little further on mine and added two pieces of 1/2 inch black steel gasline pipe to each side of the main frame, this will give you enough to skid you across a log or hump of dirt if you bottom out on it. You are using the same holes that were there to start with. If you are going to use these you need to leave the screws out of the skid plate on the main frame until you are put the steel pipe on. To do this use a step-down bit to drill the holes so that the screw head will be on the inside of the pipe, make sure you slope both ends of the pipe and for a little more durability I used spray foam inside the pipes to keep water and mud out of the pipes. When it comes time to clean, take your seat out, your hood off, and raise your bed and you should have no problem spraying the mud out.

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Side By Side / Re: Problems with 4x4 switch
« on: July 30, 2019, 03:31:44 AM »
Nope done run out

5
Side By Side / Re: Problems with 4x4 switch
« on: July 29, 2019, 05:49:29 PM »
! ran this diagnostic on the supply harness to the Actuator and it all passed. the only thing left is the $280.00 dollars Actuator lol                                                                         .

NOTE: With the engine stopped and the ignition switch in the ON position, a momentary “whirring” sound must be noticeable each time the selector switch is moved to 2WD and 4WD. Test the switch, 30 amp fuse, and wiring connections prior to testing the actuator.

Set the multimeter to read DC voltage (DCV).
1. Select the 2WD position on the front drive selector switch; then disconnect the connector on the actuator wiring harness.

2. With the ignition switch in the OFF Position, connect the black tester lead to the black wire in the supply harness; then connect the red tester lead to the brown/lavender wire in the supply harness.

3. Turn the ignition switch to the ON position The meter must show 12 DC volts.

4. Connect the red tester lead to the white/blue wire in the supply harness. The meter must show 12 DC volts.

5. Select the 4WD position on the front drive selector switch, then connect the red tester lead to the white/blue wire in the supply harness. The meter must show 0 DC volts.

6. Connect the red tester lead to the brown/lavender wire in the supply harness. The meter must show 12 DC volts.

6
Side By Side / Problems with 4x4 switch
« on: July 29, 2019, 04:23:04 AM »
This one has got stumped well. 2018 Kymco 450i UXV, I still have 4-wheel differ-lock but do not have standard 4WD. I pulled the switch out and all leads passed continuity check with an ohmmeter.  With it, in 2WD turn, the key on and actuator makes a clicking noise, with the key on and turn the switch from 2WD to 4WD no sound at all. Go from 4WD to the 4WD differential lock the actuator makes the same clicking noise but it does lock into 4WD diff lock. Move it back to 4WD no sound at all move on back to 2WD and it goes into 2WD. Removed the rubber inspection boot and the C-clip is in tack and the rod will go from one extreme to the other but will not stop in the middle for 4WD. Any suggestion? This one has got me, cain't figure out why the switch shows good but will not do anything or make any sound went you go from 2WD to 4WD.

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Side By Side / Re: Blowing fuses
« on: July 02, 2019, 12:47:01 AM »
Well after finding a wiring diagram and running down the wire that I found was grounded it was all a matter of time. The dang brown with sky blue line in it was the problem. I did a reverse test with the test light and found the ground and couldn't believe that wire ran to so many place on my UXV. The last place I checked was the problem, it was the buzzer back behind the battery box. I didn't even know it had a buzzer, it has never worked since I had the thing. The way it sets in there it is sure to get water in it, they mounted it with the open top straight up. It should be mounted upside down.

8
Side By Side / Blowing fuses
« on: July 01, 2019, 06:20:19 PM »
I have a 2018 Kymco UVX450i 4x4 and I'm having trouble with it blowing fuses. It was just blowing the ignition fuse and I'd replace it and move on but now it is blowing the power fuse, next to solenoid, as soon as I turn the key to on. I thought something was grounded but I cannot find id any suggestion would be great

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