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Agility 125 / Re: DIY Variator tool.
« on: August 04, 2019, 02:13:30 PM »I decided to service and clean the clutch and variator assembly on my scooter, and made myself a variator tool from bits of steel which were lying around. Dead easy to make a tool like this.Well I'll be damned. If I knew there was another passionate rider I would of hanged around longer lol. Good for you mate. That variator was a beast to remove. I bought a similar tool but the breaker bar was not a enough to unbolt. So I used a steel pole over the breaker bar for leverage and then voila (eureeka!).
I'm actually glad that I opened everything - I discovered that the needle bearing inside the clutch housing was almost running dry and the old grease was very dirty. Some clutch dust was trapped inside the clutch components and clutch drum as well.
I just cleaned the needle bearing properly and used some CV joint grease to lubricate the needle bearing again.
Daniel.