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Messages - SiRen8

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1
Agility 125 / Re: Starting issue got worse
« on: March 03, 2024, 07:07:54 PM »
OK so the stator and pick up tested fine so it's not that. Does anybody actually know the correct size castle nut tool as I don't really want go hammer it on?
Cheers

2
Agility 125 / Re: Starting issue got worse
« on: October 10, 2023, 06:48:23 PM »
Should I get a new starter clutch etc just incase?

3
Agility 125 / Re: Starting issue got worse
« on: October 10, 2023, 11:59:56 AM »
Removed the castle nut and then the drive cog, the starter clutch was attached by 3 Allan key screws. One of them was really loose and has been rubbing the back of the cog....

4
Agility 125 / Re: Starting issue got worse
« on: October 04, 2023, 11:25:15 AM »
Quote from: Ruffus on September 28, 2023, 02:02:05 PM
In case you don't get this tool, it can easily made from a fitting socket using a small flex to cut it out.
For pics: take pics with your smartphone
- minimize them with an downloaded app
- put them in your script
Castle Nut Tool wasn't long enough

5
Agility 125 / Re: Starting issue got worse
« on: September 28, 2023, 12:38:07 PM »
Ok ive ordered a special tool to remove the Castle Nut. its a pity i cant post pics as it says they're to big...

6
Agility 125 / Re: Starting issue got worse
« on: September 28, 2023, 09:31:53 AM »
Ok i can now see the pics and all looks the same other than i havent yet removed the castle nut to release the starter clutch. I think the Starter Clutch is broken but wont know until i remove it. Is there a pin or something that locks that castle nut?

7
Agility 125 / Re: Starting issue got worse
« on: September 28, 2023, 08:18:44 AM »
Quote from: Ruffus on September 27, 2023, 07:49:45 PM
Here we go:
- starter clutch IS one piece, but has to be driven by something too (pls see pic when dismantled)
- the other pic shows you (arrow) where the starter sprocked grips in
- further down chain and drive for oilpump
BTW: watch out, this big special 4- pronged nut has LH tread
icant see any pics?

8
Agility 125 / Re: Starting issue got worse
« on: September 27, 2023, 12:28:45 PM »
Hi Ruffus,
I've now split the engine so I can see the starter clutch etc. Could you explain to me how this item works as the large cog which spins the engine is loose and move able? I thought the starter clutch was all one piece?
Many thanks
S

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Agility 125 / Re: Starting issue got worse
« on: September 23, 2023, 01:59:09 PM »
Thanks Ruffus, this is really useful info  ;)

10
Agility 125 / Re: Starting issue got worse
« on: September 20, 2023, 01:00:39 PM »
OK so have the bike stripped to the frame, I've looked at ignition and all working. Traced wiring to voltage regulator and one of the connections was pretty bad with rusty terminals, I've wd40 and cleaned. Found main earth on frame and removed connections, cleaned and reconnected. Spark plug cable looks OK to me. Reconnected battery and starter still just spinning with no engagement 🙄

11
Agility 125 / Re: Starting issue got worse
« on: September 17, 2023, 11:17:05 AM »
I'm not sure if the side stand has a switch but will look. I bridged the starter relay a few days ago and just whirring of the starter motor without it engaging. I'm now able to get the bike into a dry garage so can look at things a bit better. how would you test the ignition lock?

Many thanks

Simon

12
Agility 125 / Re: Starting issue got worse
« on: September 17, 2023, 08:15:01 AM »
Hi Ruffus,

* Starter Relay - functioning as i can here it engaging
* Will correctly check the Earth cables
* Did try jump cables onto my battery but not since new starter and battery fitted
* My bike doesny have a kill switch, unless you mean the key ignition?
* Side stand??
* I can see 2 fuses in with the Battery that look ok
* I sprayed WD40 into the Ignition key hole
* The starter motor was bought from Racing Planet and fits perfectly with rubber seal etc

The one thing i keep thinking of is that the original problem started with no power when i turned the key, once i jiggled the key a few time it came to life. It also cut out whilst riding on one occasion....

Many thanks for suggestions

Simon

13
Agility 125 / Re: Starting issue got worse
« on: September 16, 2023, 09:45:35 AM »
So I ran jump leads to the starter motor direct and it spins but does not engage

14
Agility 125 / Re: Starting issue got worse
« on: September 13, 2023, 02:20:27 PM »
Thank you, i will try all this and post my findings  ;)

15
Agility 125 / Re: Starting issue got worse
« on: September 13, 2023, 09:55:15 AM »
Hi Ruffus,
Many thanks for the quick response. Can i just confirm that to oil the Freewheel Clutch, i remove the new starter and spray light oil in the hole? Also some added info, the starter was engaging for a while but really struggling to turn the engine over then stopped altogether and now just spins...
Simon

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