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« on: January 01, 2009, 03:14:14 PM »
I bought my 07 Super 9 back on 7/31/07 new, put 9700KM on it before I had an issue. I have heavily modded the CVT, only engine mods were a performance pipe and drilled the main jet a size bigger to accomodate it. This pipe and jet mod was done around 1500KM. I have used BelRay Si7 2 stroke oil consistently, it has never drank any other oil. The CDI or rev limiter was never altered.
I was riding at WOT (like I always do) when it stopped. I knew the piston was seized. Took it to the shop, they found a piece of metal had got into the combustion chamber and nicked the piston head, top of the piston, as well the side skirt but couldn't figure out where it came from. They installed a new piston and jug not knowing if it would be covered under warranty because of the exhaust pipe mod. After installing it they noticed it still didn't sound and feel right so they split the case open.
They found a main bearing next to the crank had failed. The piece of metal was a part of the bearing cage that holds the ball bearings in place. As a result pieces of this bearing worked it's way up the transfer ports, damaged the gears for the oil pump as well the piston. The dealer ordered and installed; a new piston, new jug, new head, new crank, new main bearings, and a new crank....... basically a new engine top and bottom. Over $500 in parts alone and 8+ hours of labor.
Kymco wants pre-authorization for any engine work greater then $250. Because the dealer had already invested in installing a new piston and jug splitting the case open took the repair over $250. They feel that Kymco will cover it and commented no mod would cause the failure I experienced. Kymco is dragging their feet though, they don't open until the 5th of January and the Dealers bill for the parts will be due before Kymco decides.
As a result I gave him $300 towards the repair to get my scooter back and out of his shop. If Kymco denies the claim then I will have to pay the balance (he will charge me cost on parts, help with labor rates) If Kymco approves the claim then I get back $200. Either way I am out $100, why? Is there a deductable for engine repairs under warranty? I was going to ask the dealer but he is gone for a while.
Do you think Kymco will honor this? If not then why not? What is the $100 for, anyone hear of this?
Thanks in advanced and happy new year!