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People GT 300i / Re: Head Lamp Replacement
« on: May 26, 2014, 12:48:19 AM »
I'm posting this in hopes that it will save other members some time and aggravation when it comes to gaining access to the headlamp and brake fluid master cylinders. I wrote this up step by step when I flushed the brake fluid on my bike.
1. Lift the rubbers at the base of both mirrors, loosen the 17mm nuts at the base of both mirrors, then unthread both mirrors from their mounting points.
2. Remove both left and right USA turn signals.
3. Sitting on the scooter looking at the backside of the wind deflector (windshield) you’ll see two Phillips screws that go into the wind deflector from the backside. These screws pass through the plastic piece that goes in between the wind deflector and the front handlebar cover. Remove these two screws.
4. Standing facing the rear of the scooter with your legs straddling the front fender, pull the wind deflector toward you to release the tabs. The wind deflector will come off after the tabs are released.
5. Remove the one Phillips screw that holds the plastic piece that goes in between the wind deflector and the front handlebar cover. Once the screw is removed, release the tabs and remove the plastic piece.
6. Remove the two Phillips screws that go into the rear handlebar cover from the front side. These screws are located under the plastic piece that you removed in step 5.
7. Remove the two Phillips screws that face you when crouched down looking at the horn button and starter button.
8. Remove the two Phillips screws that go into the rear handlebar cover from the sides.
9. Carefully separate the rear handlebar cover from the front handlebar cover by carefully releasing all of the plastic tabs that connect the two halves of the handlebar cover.
1. Lift the rubbers at the base of both mirrors, loosen the 17mm nuts at the base of both mirrors, then unthread both mirrors from their mounting points.
2. Remove both left and right USA turn signals.
3. Sitting on the scooter looking at the backside of the wind deflector (windshield) you’ll see two Phillips screws that go into the wind deflector from the backside. These screws pass through the plastic piece that goes in between the wind deflector and the front handlebar cover. Remove these two screws.
4. Standing facing the rear of the scooter with your legs straddling the front fender, pull the wind deflector toward you to release the tabs. The wind deflector will come off after the tabs are released.
5. Remove the one Phillips screw that holds the plastic piece that goes in between the wind deflector and the front handlebar cover. Once the screw is removed, release the tabs and remove the plastic piece.
6. Remove the two Phillips screws that go into the rear handlebar cover from the front side. These screws are located under the plastic piece that you removed in step 5.
7. Remove the two Phillips screws that face you when crouched down looking at the horn button and starter button.
8. Remove the two Phillips screws that go into the rear handlebar cover from the sides.
9. Carefully separate the rear handlebar cover from the front handlebar cover by carefully releasing all of the plastic tabs that connect the two halves of the handlebar cover.