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Messages - grazo22

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1
Agility 125 / Re: TOP SPEED
« on: November 07, 2010, 06:44:04 PM »
I've had an indicated 82mph downhill on the motorway :P

2
Agility 125 / Re: Taking CrankCase off...
« on: November 01, 2010, 07:15:03 PM »
it is on the crank shaft its self, if you put a photo up I will be able to help more as I have done this procedure many times.

3
Agility 125 / Re: Taking CrankCase off...
« on: October 30, 2010, 06:16:43 PM »
There is a ring on the crank which you have to take off, it's a reverse thread c-nut. If you are really sure everything is off then a rubber mallet and some welly is all i can suggest

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Agility 125 / Re: My vibration problem was
« on: October 27, 2010, 11:04:59 AM »
I had exactly the same problem, a sort of buzzing/wuring at 60 with vibration, have changed both my tyres to maxxis m6029 front and rear and the difference is bloody amazing, only £31 each aswell

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Agility 125 / Re: Won't run
« on: June 25, 2010, 08:11:47 PM »
I would check the HT is actually on properly, check the connections of the coil to the loom as this has caused problems for me before. See if the CDI is plugged in properly and maybe give the plug a clean or replace as thats only a couple of pennies. A full service at a time like this is a good idea so atleast you know everything is as it should be, then you can start problem solving :)

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Agility 125 / Re: Fuel starvation will be the end of me :(
« on: June 20, 2010, 09:28:04 PM »
Well I had a really good look at my bike this week as I have done several thousand times before and basically I ended up changing every part I previously hadn't. So I swapped over the CDI and hey presto my bike is working extremely well now and as fast as ever before :D Essentially where i swapped over the engines, there is a difference between the 2005 timing marks and the 2007. The preignition the 2007 cdi was producing was giving a false lean indication so thats what it appeared to be.

However I had already ordered my 120 jet by then so I will wack it in with a performance air filter to see the results.

Thanks for the help guys. My bike is finally running properly. Next project is to up gear it so anyone who knows where I can get a final reduction kit from........ I'm really just looking for indicated 80MPH on the motorway :)

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Agility 125 / Fuel starvation will be the end of me :(
« on: June 17, 2010, 11:41:14 AM »
Right If you've read posts I've done before you will know the storey of my agility. Essentially it is now running extremely lean and the exhaust gas is burning to touch. The compression is absolutely fine as I've swapped over the piston and bore from my old engine which ran perfectly until the crank splines went. I've also got my old cylinder head so essentially the top end is how it used to be. I had my old carb on it and it ran really lean though, cleaned and everything it still ran lean. Now i've swapped over to my spare carb which is also completely clean and it still runs lean. I've got a fresh fuel filter and there are no leaks on the vacuum lines or the air intake. Timing is all correct so I'm wondering if anyone has any ideas. I've got a 120# jet on order just to temporarily solve the problem. I'm beginning to suspect the fuel pump on the tank as the fuel filter is a clear one and only rides half full of fuel. I'll post a video later on today of it. There is plenty of power low down though. There is just none in the high rev range when moving although it revs freely to high revs when on the stand. Engine runs insanely hot though so i can only test it for a while at a time.

Any idea of help would be greatly appreciated.

Gray :D

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Agility 125 / Re: agility 125 CDI mod
« on: May 08, 2010, 09:40:09 PM »

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Agility 125 / Re: 6500km valve adjustment req`d??
« on: April 28, 2010, 04:43:06 PM »
I would be very careful when ordering a stroker crank. Unlike many other GY6 engines the bearings which sit on the crank are different sizes. If my memory serves me correctly the right bearing is substantially bigger than the left one. I used a donor crank from a normal GY6 and found out the hard way that this was the case.

Also if you do split the case I'd like to know where you get your gaskets from. There are many parts I need here in the UK but the dealers are insanely expensive.

Gray

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Agility 125 / Re: Drive belt
« on: April 13, 2010, 09:09:06 PM »
I bought my belt from beedspeed and its much cheaper. You have to look up movie though as kymco agility and movie's share the same size of belt and airfilter as far as i know :)

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Agility 125 / Re: 6500km valve adjustment req`d??
« on: April 13, 2010, 08:59:14 PM »
My scooter massively lacks performance even with a new plug and a totally cleaned out carb. I've got a fuel filter, air filter, drive belt and dr pulley 13g rollers on order. Also will do the valve adjustments while i'm at it. Could the valve adjustment be the reason I'm running lean?

12
Fuel tank sorted now I think, boshed a little bit of JB Weld 4 minute on the joint and it seems to have done the job :)

When I had my 50 I never had to paint the exhaust and I rode that in the snow and some of the saltiest roads ever. 125 however is a different storey, paint all the time or rust to pieces. It's already had a new exhaust when I got it and it was only 2 years old. I assume for the same reason.

I've not tried a high temp under coat, no, so I might give this a go when funds enter my wallet :)

Fuel tank is metal btw, wish it could be expanded a little :)

13
I thought my bike was getting shocking fuel consumption and realised after doing 30km and going through a whole tank, that my tank had a hole  :'( It around the weld where the fuel tap comes off. Just wondering what product would be best to seal this back up as there seems to be a real problem. I can't have it leaking everytime i go out, with no fuel to go home and with prices here in the UK at £1.20 a litre its costing as much as my land rover to run.

Also while your here. Just wondering how I should paint my exhaust. I've wire brushed it soooo many times and painted it with high temp paint but the rust never fails to get beneath the surface and come through as soon as we have a damp day. Particularly the downpipe goes through paint like I'm currently going through fuel :)

TIA guys

14
Agility 125 / Re: Agility 125 in the Mud
« on: March 17, 2010, 07:47:41 PM »
It's peter andre

15
Agility 125 / Re: Weight rollers
« on: March 17, 2010, 07:44:06 PM »
243 :) or 270 on stuff I'm never going to change again, but I never use that on my bike, only the car :)

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