Author Topic: air filter replacement difficulties  (Read 1373 times)

richard1958

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air filter replacement difficulties
« on: October 01, 2014, 07:02:37 PM »
It's almost funny, using the method of removing the whole seat assembly made getting at my valve adjustments easy and the spark plug too.  But I've spent a great deal of time removing the air filter and installing a new one.  The bracket that connect the air filter box has a bolt that is very hard to get too without removing more plastic which I'm loath to do.  Removing the 10mm bolt which connects the box to the bracket wasn't easy but putting it back has proved very difficult for me despite having loads of tools.  Has anybody else found this to be the case?  Thanks.

zombie

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Re: air filter replacement difficulties
« Reply #1 on: October 01, 2014, 08:23:04 PM »
Now that you know where it is, and how to get at it... Perhaps you can heat up, and bend some existing wrench into a task specific tool to make it easier the next time. I have dozens of task specific tools, and the time, and aggravation they save are well worth the sacrifice of one tool.

I don't know if this next bit applies... When putting anything back together I always sort of "hang" the part(s) on the bolts or studs. I never even finger tighten anything until all the fasteners are in place.

Scooter plastics are a world unto themselves. Like those "magic" bent nail puzzles. Once you know the secrets, you can do them w/ your eyes closed.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

BettinANDlosing

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Re: air filter replacement difficulties
« Reply #2 on: October 01, 2014, 08:38:03 PM »
Yeah that one top left bolt is placed in a retarded spot, you can drill a small hole in the body plastic to make getting to it in the future easy. Out just leave it out
2002 Kymco B&W 300; MRP 78MM "300CC", Naraku cam, Yoshimura rS3 exhaust, 17g Sliders, Yellow torque spring drilled airbox, stock carb #115 main #40 pj.

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zombie

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Re: air filter replacement difficulties
« Reply #3 on: October 01, 2014, 11:34:08 PM »
I think a .45 cal will do the trick. nice...
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

richard1958

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Re: air filter replacement difficulties
« Reply #4 on: October 10, 2014, 04:09:36 PM »
As always, thanks for your advice.  I ended up using a tie wrap to hold the darn thing but I was just that close to shooting a hole in the decorative plastic opposite it :)

zombie

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Re: air filter replacement difficulties
« Reply #5 on: October 11, 2014, 12:47:54 AM »
people can't drill holes as fast as guns can.

"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

zombie

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Re: air filter replacement difficulties
« Reply #6 on: October 11, 2014, 12:49:33 AM »
I'm pretty sure it's the F'n Canadian chick singing this. Oh hell in a hand-basket.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

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