Author Topic: Zing Darkside II 4 valve engine HELP!!!  (Read 985 times)

Gord73

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Zing Darkside II 4 valve engine HELP!!!
« on: March 31, 2013, 12:12:17 AM »
Just got a zing I I Darkside, it has a 4 valve engine
I'm not sure how to adjust the valves or what the gaps
Should be set at, Iv only worked on 2 valve bike engines, any
Help or advice would be great,

CROSSBOLT

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Re: Zing Darkside II 4 valve engine HELP!!!
« Reply #1 on: April 04, 2013, 03:59:29 PM »
Is the guy you bought it from very helpful?

The Zing appears similar to the Styker 125 which has a two-valve head according to Kymco info. 4-valves are done the same way except you get to do twice as much. Find a service manual and it will probably say .1 mm which will be about .004". Do it cold (ambient temp).

Karl
« Last Edit: April 04, 2013, 08:07:30 PM by CROSSBOLT »
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
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CROSSBOLT

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Re: Zing Darkside II 4 valve engine HELP!!!
« Reply #2 on: April 12, 2013, 09:35:10 PM »
I am getting a real, dark feeling concerning these kind of "Please, urgent HELP," posts.....

Karl
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

Vivo

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Re: Zing Darkside II 4 valve engine HELP!!!
« Reply #3 on: April 13, 2013, 02:57:47 AM »
Read somewhere... If you don't know the gaps, one way of doing it is the go-no-go way. If a .002" and a .003" feelers fit but a .004" feeler does not, the clearance must be .003". On most engines the intake clearances will be tighter then the exhaust clearances... but not always ! Sometimes they are the same. I have never seen an engine where the exhaust is tighter then the intake. If you are going to make an error, error on the loose side. I've found most engines prefer their valves a bit loose but only one or two thou... not much more. I like to hear just a hint of valve noise. Complete silence bothers me. I keep seeing valves roasting. If you have one rocker arm, operating two valves, with two screw adjusters, you will get a more accurate adjustment if you use two feeler gauges. Loosen both screw adjusters, put the right sized feeler gauges in each tappet and then adjust both at the same time. When both feelers gauges feel like they have the same resistance, when you pull them out, you are done.

CROSSBOLT

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Re: Zing Darkside II 4 valve engine HELP!!!
« Reply #4 on: April 13, 2013, 09:36:41 PM »
You the man, Vivo! However, I suspect the OP will never respond. You are more patient and forgiving than I am. I must work on improving those qualities.

Karl
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

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