Author Topic: ..3 small clutch springs...  (Read 2183 times)

wordslinger

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..3 small clutch springs...
« on: July 13, 2009, 10:36:58 PM »
...can anybody explain to me how they work?... and if there is a benefit to changing out the original springs?...

peace

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..every mod (action) necessitates a (reaction) mod..

Shaka

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Re: ..3 small clutch springs...
« Reply #1 on: July 14, 2009, 01:54:23 AM »
The only benefit is to tune for aftermarket upgrades, like exhaust.  The stiffer the spring, the higher rpm the motor turns before the clutch engages.  You can tune the clutch to engage at the optimum powerband.

wordslinger

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Re: ..3 small clutch springs...
« Reply #2 on: July 14, 2009, 02:11:03 AM »
..i have an aftermarket variator...a Malossi Multivar...running three 9 gram rollers.....I think that I need a little quicker accelleration, with a little less rev of my engine...so, I need to find out what my original clutch springs are rated...and get me some a bit lighter than that....makes sense...

peace
« Last Edit: July 14, 2009, 02:13:01 AM by wordslinger »
..every mod (action) necessitates a (reaction) mod..

wordslinger

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Re: ..3 small clutch springs...
« Reply #3 on: July 16, 2009, 01:20:09 AM »
..screw all that...don't run 3 rollers...
..every mod (action) necessitates a (reaction) mod..

Shaka

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Re: ..3 small clutch springs...
« Reply #4 on: July 16, 2009, 01:31:57 AM »
I don't quite understand the 3 rollers.  Why?  Does that in essence accomplish the same thing as using lighter rollers?  Definately seems like they would wear funny!  On my zx50 I swapped out the original 8 or 8.5g ones for some of the Dr. Pulley sliders that were 9g's.  It accelerated a lot smooter, but was sluggish.  Now I just put on a 70cc big bore, with exhaust and 19mm carb.  The exhaust came with 6.5g rollers, and stiffer springs (green).  It hauls ass now!

zombie

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Re: ..3 small clutch springs...
« Reply #5 on: July 16, 2009, 01:43:30 AM »
Hey Word, You can get spring sets w/ heavy, med., and lite. The 5.5 rollers will give you more rev's and more time to top out, the liter clutch springs will give you a quicker lock up on the clutch. tunning these parts is a pain in the  @##. I found setting the clutch first will make it eaiser to tell what the rollers are really doing. I read alot of posts on combos, and found too many varriables to use any combo out of the box. I did wind up w/ the heaviest malossi springs from the kit to get my rpm's into the technigas pipes power band. It took a little while to get used to 3000 rpm starts, but i get to 45 mph in 3-4 secs,58 4-5. On flat ground I will hit my rev. limit of 13,500 between 65-68 mph. Not too shabby for an "01 super fever. The only drawback in my setup is my Kenda rear tire. It's a 130x60-12. There is about 1/4" clearance when cold, but at top end the tire grows till it just starts to rub behind the engine. I'm looking for a stronger rear tire.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

wordslinger

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Re: ..3 small clutch springs...
« Reply #6 on: July 16, 2009, 01:49:50 AM »
..shaka, in weight theory, yeah..however, i found that 3 rollers wear prematurely...total roller weight is not relative to variator performance...
..every mod (action) necessitates a (reaction) mod..

zombie

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Re: ..3 small clutch springs...
« Reply #7 on: July 16, 2009, 01:57:57 AM »
Hey Shaka, The heavy rollers will fly out sooner to close the variator, increaseing the gear ratio. Think about spinning a pencil on a string. you have to spin real hard to raise a 1 0z. weight. now spin a spoon on the same set up/ less spinning effort needed. In this example the 1 oz. weight is the varriator spring, your rollers are the penc., and the spoon.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

wordslinger

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Re: ..3 small clutch springs...
« Reply #8 on: July 16, 2009, 02:01:40 AM »
..wow...awesome analogy...
..every mod (action) necessitates a (reaction) mod..

Shaka

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Re: ..3 small clutch springs...
« Reply #9 on: July 16, 2009, 03:13:28 PM »
So your motor has to spin the lighter rollers at a higher rpm to reach top gear, right?

zombie

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Re: ..3 small clutch springs...
« Reply #10 on: July 17, 2009, 04:36:32 AM »
correct. that's why your pipe came w/ lighter rollers. the pipe will make more power at mid through high rpm's. if you match that w/ heavy clutch springs you get almost constant power band useage. a little unwieldly for taking the cat to the vet, but not too many other scoots, cars, or full blown motorcycles can keep up over 100 yards. just keep using top shelf fluids.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

Shaka

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Re: ..3 small clutch springs...
« Reply #11 on: July 18, 2009, 12:28:02 AM »
Good, that confirms my understanding of the transmission.  I still don't quite understand what advantage there is to changing the main spring does though.  Seems like it would just make it harder for the belt to drop to the bottom?  Making the scoot accerlerate slower?  Mine is stock, I just replaced the small springs.  Definately moves now though!  Almost need some velcro grips! :)

zombie

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Re: ..3 small clutch springs...
« Reply #12 on: July 18, 2009, 12:40:44 AM »
the main spring determins the recovery rate on the variator. Sort of like downshifting, when you let off the throttle you want to be in the power band when you re-apply. a stronger spring will drop your gear quicker.
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

Shaka

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Re: ..3 small clutch springs...
« Reply #13 on: July 18, 2009, 12:59:23 AM »
Oh, I never thought of that!  Totally makes sense now!  Thanks!

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