Author Topic: why the belt continues to break? HELP!  (Read 1204 times)

vict

  • Newbie
  • *
  • Posts: 1
    • View Profile
why the belt continues to break? HELP!
« on: June 27, 2014, 06:29:22 AM »
NEED SOME  HELP!Why the belt continues to break?I changed it a few times but this story is repeating.
if  you  have  some  suggestions i ll gladly  accept  any of  them :((

Porkie

  • Sr. Member
  • ****
  • Posts: 272
    • View Profile
Re: why the belt continues to break? HELP!
« Reply #1 on: June 27, 2014, 12:58:20 PM »
Wow, you are a person of few words, especially for your first post:)

Year, make, model and mileage to start.

Did you buy it new or used.

Is it 'stock,' with OEM parts or does it have aftermarket stuff in it, like the variator, sliders and clutch?

Aftermarket KEVLAR belts are known for catastrophic failure and OEM belts are not.

More folks will help if we have more info.

Sam:)
2014 Polaris Ranger 800 crew cab 4x4
2012 Honda Goldwing Blue
2013 Kymco Xciting RI ABS in gold/ orange
2005 Suzuki Burgman 650 blue metallic
KF6GUW Amateur Extra

AMAC1680

  • Hero Member
  • *****
  • Posts: 1076
  • Outdoorsman, Advocate, Paraplegic
    • View Profile
    • SEGS4VETS
Re: why the belt continues to break? HELP!
« Reply #2 on: June 27, 2014, 02:41:11 PM »
Check very carefully to see if there are any burrs or imperfections in the varriator.

Be Big,
AMAC
www.SEGS4VETS.org
2017 Lance Cali Classic 200i
2013 SYM RV200
2013 Kymco Downtown 300
2010 Lance Cali Classic-sold
1973 VW Dune Buggy
1974 VW Meyers Manx

de dee

  • Hero Member
  • *****
  • Posts: 2055
  • 2011 300i downtown 82,265 KM.
    • View Profile
Re: why the belt continues to break? HELP!
« Reply #3 on: June 27, 2014, 09:30:13 PM »
and zombi said check the rear pulley on the clutch, and see if the belt rises to the top of the pulley, if it does it will rip the belt in no time, you have to look when it is running clutch face cover off,.I think you can do that the same as the downtown,.

zombie

  • You never know do ya!
  • Hero Member
  • *****
  • Posts: 13870
  • Close enough to get the idea!
    • View Profile
Re: why the belt continues to break? HELP!
« Reply #4 on: June 28, 2014, 02:18:11 AM »
Keep your gold fish in a bowl of water. It's important. (to the fish)
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

sissy mary

  • Hero Member
  • *****
  • Posts: 968
    • View Profile
Re: why the belt continues to break? HELP!
« Reply #5 on: July 03, 2014, 09:12:08 PM »
Use stock parts including belt. Make sure inner washer (the one that go's on first before the rest of the variator), is flat up against the engine case, beveled side toward the engine case, flat side against variator. If in back wards front pulleys will be off center just enough to cause friction between belt and pulley causing heat on bush and inside sliding pulley. This will destroy your belt in no time. I would buy new (both) inner and outer pulley half's, and a new boss. And new rollers while u are at it. These are the moving wear items. If new and installed correctly, all should be fine for quite some time. Do not grease anything in variator area no matter what anyone else has to say!!!! :-*

An Error Has Occurred!

Call to undefined function split()