::BELT UPDATE::
Well it turns out my belts are correct from Mad Hornets. I took them yesterday to Graingers to have them measured and they were DEAD SOLID PERFECT as per Kymco specs.
So I reread some past posts on the subject of belts, replacements and repairs and came across one where Crossbolt had recommended using a wood block to press the belt into the clutch sprocket. And then I remembered why I forgot that step....I didn't need that step last time because the belt hadn't broke and when I took off the old one and put in the new one the belt fit below the rim of the pulleys as needed. Since the belt broke this time it spun the clutch shut not allowing the new belt to recess below rim edge, therefore the variator plate would not tighten. Once pressed in I was able to fully tighten the variator plate to fac. spec. Though I can not comment yet on the longevity of the belt, after an hour ride it sure feels good to have a new one and now I also have a spare...plus a second spare since I ordered a new OEM from the kymco dealer here in the area. Amazing how much better it runs with a new belt. My apologies to Mad Hornet...my bad....