Author Topic: I volunteered!  (Read 447 times)

CROSSBOLT

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I volunteered!
« on: July 27, 2021, 01:22:39 PM »
Next door neighbor has a Honda 100 cc motorbike that would not start. Based on his description I concluded the carb was stopped up with decomposed, phase separated ethanol gas.

I was correct. That was absolutely the nastiest mess I have seen to date! Gooey, brown, thick syrup and watery slime, plugged jets, glued shut float valve and unknown stopped up passages. Spray carb cleaner, wire sprigs from a wire brush, small wire brush to remove scale and persistence aided by podcasts got everything (I hope) cleaned up. Maybe this morning it will be back on the bike before it gets too hot.

Honda, or Keihin used captive "O" rings on this carb instead of gaskets! Float bowl and intake manifold joints have thes and really speed things up!

More later...
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

Iahawk

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Re: I volunteered!
« Reply #1 on: July 27, 2021, 02:03:01 PM »
No pictures of this gooey, plugged up mess??? Nice to see pics of the bike, too!
2010 People S200 - sold after 8 wonderful years!
2014 Ninja 300
1996 Honda Helix
1984 Honda Nighthawk 650

Kansas kymco

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Re: I volunteered!
« Reply #2 on: July 27, 2021, 02:05:37 PM »
Crossbolt do you remember the gooey carburetor pictures that were posted of the People 150 carburetor?  Sounds similar,  although I gave up and replaced the carburetor. 

Iahawk posted the pictures for me.
In parts 200S and Grand Vista and my motorcycles 2 CS BMW'S and one GS BMW.

Sold-32 Kymco scooters of various sizes this summer.

CROSSBOLT

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Re: I volunteered!
« Reply #3 on: July 27, 2021, 05:09:43 PM »
Finished product! Wanted to get a video of this thing starting and idling but he had all the gas drained out when I got back with the camera.

The first start sequence was full choke, switch off, three cranks of kick starter. Then switch on ant it fired once on first kick. Fired and ran on second  kick! Once warmed, choke off, it idled smoothly and slowly.

Owner very happy, happy!
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

Stig / Major Tom

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Re: I volunteered!
« Reply #4 on: July 27, 2021, 06:21:52 PM »
Nice job Karl!
Thanks for helping!
Stig
Boston Strong
Rural Ohio

And, I'm feeling a little peculiar.

Neil955i

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Re: I volunteered!
« Reply #5 on: July 28, 2021, 08:34:37 AM »
Finished product! Wanted to get a video of this thing starting and idling but he had all the gas drained out when I got back with the camera.

The first start sequence was full choke, switch off, three cranks of kick starter. Then switch on ant it fired once on first kick. Fired and ran on second  kick! Once warmed, choke off, it idled smoothly and slowly.

Owner very happy, happy!

What a hero Good Samaritan!  Nicely done Karl.
Regards & ride safe,
Neil

Current garage:  Kymco DTX360 & Triumph Street Triple 675R
Past bikes: BSA C15. Honda S/wing (GL500). Kawasaki GPz750. BMW K100RS. Kawasaki GPZ900R. Yamaha FJ1200 x2. Sprint. Triumph Daytona 900. Kawasaki ZX-7R. T595 Daytona. Kawasaki ZX-9R x2. Triumph Daytona 955i. X-Town

CROSSBOLT

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Re: I volunteered!
« Reply #6 on: July 28, 2021, 09:43:03 AM »
You all are too kind!
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

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