Author Topic: Has anyone had to work on their kick start mechanism??  (Read 792 times)

bmcafee

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Has anyone had to work on their kick start mechanism??
« on: August 30, 2011, 02:54:14 AM »
I went to start the scoot after an oil change today and the kick lever just spun. The splines were striped on the kick start shaft, "the one comeing out of the half moon looking gear and sticks out of the cvt" I found one online and ordered it and another kick lever. It should be in friday. I also ordered the spring that connects to it aswell along with the gear clip due to the parts being quite worn. I am wondering if there is a trick to getting everything back togeather properly since the manual just states that it should be checked and greaced with no other detail then that. I tried to reasymble, but it didnt seem to go back togeather right I could not figure out the spring, I'm hopong that it is due to the part being worn. Any help would be greatly appretiated. Thanks so the read guys.
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blue

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Re: Has anyone had to work on their kick start mechanism??
« Reply #1 on: August 30, 2011, 03:02:50 AM »
yes everything has to go back together in a special way its hard to explane on here maybe you can google it on youtub. hope you stell have all the little washer and the outer ring that comes off the front
because you well need theam. Or things wont line up right.
« Last Edit: August 30, 2011, 03:05:44 AM by blue »

bmcafee

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Re: Has anyone had to work on their kick start mechanism??
« Reply #2 on: August 30, 2011, 03:27:24 AM »
Blue, I think I have everything, I have the gear clip "just in case te new one dosent work" that goes outside the washer, on the outside of the case on the shaft and I saves the plastic circle thing that was on the inside besides that I think I am replaceing everything else but the gear that comes out and makes contact with the flywheel itself.

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