Howdy, ScooterFan.
Yes, 120 NM is massive overload but I looked at the parts and they will support it. Nice chunky bits in there...
Those sloppy tolerances on the splines at least means the wheel will come off one night in the pouring rain half way between Nowhere and downtown ImLostAgain.
Ian in Ottawa
I had to replace my scoot's rear tyre some time ago and when I tried to remove the wheel I actually started swearing like a sailor during my attempts to loosen the nut. Eventually had to call in my wife to help holding the scooter while I battled with the nut. My wife is quite small, got worried that she might drop the scooter during my attempts to loosen the nut. I eventually had to promise her I will stop swearing, and had to beg her just to carry on holding the scooter.
I eventually just smeared a layer of copper grease on the splines, put the rim back in place, and tightened the nut according to common sense. Due to the splines the rim can not spin freely on the shaft - and there is no way how the nut can wiggle itself loose with my lower torque setting at the nut. The layer of grease between the splines has eliminated the slight clacking noise between the the shafts completely. I think the grease should also prevent any possible wear on the splines.
The lower torque setting at the nut just makes things more practical, so chances are almost zero that I will use the manufacturer's specs in future.