Author Topic: cast swingarm removal  (Read 1402 times)

poochar

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cast swingarm removal
« on: August 30, 2019, 05:56:39 PM »
What are people using to get the cast swingarm off the axle ????
Mine is stuck on (like a press fit)
One of my Vespa's does the same thing .......... made a tool for
getting it off ...... (specific for the Vespa)

Thanks!
« Last Edit: August 30, 2019, 06:01:52 PM by poochar »
Eric
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'18 Vespa GTS 300
'16 Downtown 300i
'07 Vespa GTS 250i
'18 Kawasaki Versys 650
'18 Kawasaki Z900RS

de dee

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Re: cast swingarm removal
« Reply #1 on: August 30, 2019, 06:12:21 PM »
when my 300 was new I used a rubber mallet,  a few bonks and it came off,   

Stig / Major Tom

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Re: cast swingarm removal
« Reply #2 on: August 30, 2019, 06:29:35 PM »
I used a simple and cheap 2 prong puller to ease mine right off on my LIKE200iLX.
Stig
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And, I'm feeling a little peculiar.

poochar

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Re: cast swingarm removal
« Reply #3 on: August 30, 2019, 07:04:47 PM »
I used a simple and cheap 2 prong puller to ease mine right off on my LIKE200iLX.
Stig

Yes...... my thought too ........off to Harbor Freight for Jaw Puller set !!!!
Beat on it and yanked on the thing with NO results ....
 
Eric
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'18 Vespa GTS 300
'16 Downtown 300i
'07 Vespa GTS 250i
'18 Kawasaki Versys 650
'18 Kawasaki Z900RS

CROSSBOLT

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Re: cast swingarm removal
« Reply #4 on: August 30, 2019, 08:40:27 PM »
Once you remove the big nut and the chrome spacer it THEORETICALLY should slide off but doesn't! The problem is the grit and corrosion between the bearing inner race and the shaft pracically weld it solid. The cast peice on the DT 300i is different than the other models in that the places available for puller hooks are all at different levels and radius. I used the legs of a puller the first time and this last time the flat sides of y combination wrenches to get it started. Once you get it moving a little light oil helps it slide right off if EVENLY pulled. Everyone has this problem the first time!
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

poochar

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Re: cast swingarm removal
« Reply #5 on: August 30, 2019, 11:57:00 PM »
DANG !!!!  .... got it off .....but it was stuck on beyond CRAZY !!!
Are you putting Anti-Seize or grease on the axle on reassembly
to help for next the time ????
Eric
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'18 Vespa GTS 300
'16 Downtown 300i
'07 Vespa GTS 250i
'18 Kawasaki Versys 650
'18 Kawasaki Z900RS

CROSSBOLT

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Re: cast swingarm removal
« Reply #6 on: August 31, 2019, 12:05:08 AM »
I used anti-seize first and now use grease.
Karl

Three motorcycles 1960-1977 (restored a 1955 BSA)
Agility 50
Yager 200i
Downtown 300i
Navy tech, Ships Engineer, pilot and aircraft mechanic

kneeslider

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Re: cast swingarm removal
« Reply #7 on: October 26, 2019, 04:40:08 AM »
Had that happen to me when changing the rear tire.
The workshop had to continuously spray carb cleaner to get the rust out. It's due to rain getting in there, perhaps insufficient grease on that shaft.

I think it took about 30mins of spraying carb cleaner and tapping with a rubber mallet to finally getting it off.
2019 Yamaha X-Max 250

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