Coolant Issue

[Ruffus]

One thing came in my mind!
Did you check/renew all  fuses?

If yes and okay, then interchange relays

Thermoswitch: both cables off, connect them with a paperclip or similar
-ignition on, fan should kick in
-kicks in = thermoswitch faulty

[agilebda]

Thanks Ruffus.
Checked the fuses today and all were fine. Not quite sure that I understand you on the relay paperclip test. Can you show me with this diagram attached? 

[Ruffus]

With everything in place, take this two cables which lead to your thermoswitch, off.
-connect them with a paperclip or short piece of wire
-ignition on
-fan kicks in?
If YES, your thermoswitch needs to be renewd.

With interchanging relays I meant, change horn relay with indicator, or otherwise to see whether they are ok, as far possible from connectors configuration.

[agilebda]

With everything in place, take this two cables which lead to your thermoswitch, off.
-connect them with a paperclip or short piece of wire
-ignition on
-fan kicks in?
If YES, your thermoswitch needs to be renewd.

With interchanging relays I meant, change horn relay with indicator, or otherwise to see whether they are ok, as far possible from connectors configuration.

Thanks very much. I understand now. Will give this a try tonight.

[agilebda]

Tried everything with no luck. Extremely difficult to pop that bleed screw or hose back on when the coolant is boiling hot.
I changed the thermoswitch. New relay. I'm stomped!

[Ruffus]

My last straw:
-is your repaired coolantpump really working?
There is the chance to block the impeller/bearing by wrong mounting or too much pressure when installing.

Is there the possibility something got into a hose, a piece of rubber etc.?

Open the thermostate housing, take the thermostate completely out, close again and try (pls see pic)

[agilebda]

My last straw:
-is your repaired coolantpump really working?
There is the chance to block the impeller/bearing by wrong mounting or too much pressure when installing.

Is there the possibility something got into a hose, a piece of rubber etc.?

Open the thermostate housing, take the thermostate completely out, close again and try (pls see pic)

Hello Ruffus. I will give this a shot. I'm pretty sure that the pump is working fine. When i revv the throttle up when bleeding the coolant, the stream pisses out stronger as the rpm increases. I have a new relay on the way. I will give it a shot with cleaning out the thermostat . One thing that I noticed is when the coolant gets hot, the radiator is cool as if the coolant isn't flowing through that area.
 

[Ruffus]

....the coolant gets hot, the radiator is cool as if the coolant isn't flowing through that area....

This might mean either the thermostate is blocking or some hose is clogged.

[agilebda]

Okay...so I've tried everything that Ruffus has stated and suggested. That fan still wouldnt kick in. How do I know if the head gasket isn't or is blown and needs to be replaced? I don't see any coolant dripping from the head gasket area. This is the only thing that I can think of which will prevent the fan switch kicking in.

[Ruffus]

If the headgasket would be shot., you would have steamy white emissions from your muffler.
Pls go from beginning everything through again.
-pump
-hoses
-fan direct connected
-thermostate out
-system pressure hosed through with waterhose
-radiator off scooter and hosed /rinsed
The culprit must be found.