Author Topic: Changing rollers, belt and clutch  (Read 1990 times)

yahooie

  • 2006 Grand Vista
  • Newbie
  • *
  • Posts: 13
    • View Profile
Changing rollers, belt and clutch
« on: December 06, 2011, 07:08:43 PM »
Does anyone do their own work that can tell me where I can find the tools to change the belt, rollers and clutch springs?
2006 Blue Grand Vista 250

Rudolf

  • Full Member
  • ***
  • Posts: 161
  • Born to be wild!!!
    • View Profile
    • Facebook
Re: Changing rollers, belt and clutch
« Reply #1 on: July 20, 2012, 09:26:54 PM »
You can make your own tools if you have some steel around, a welder, grinder, drill, etc.   

zombie

  • You never know do ya!
  • Hero Member
  • *****
  • Posts: 13870
  • Close enough to get the idea!
    • View Profile
Re: Changing rollers, belt and clutch
« Reply #2 on: July 21, 2012, 04:09:36 AM »
A harbor freight 1/2" impact driver/14mm/17mm/37mm sockets. And a mondo size oil filter wrench to hold the clutch. The rest you may have... Search Utube for GY6 clutch/gy6 variator/gy6 whatever for alot of tips. Post up any questions you have,
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

Rudolf

  • Full Member
  • ***
  • Posts: 161
  • Born to be wild!!!
    • View Profile
    • Facebook
Re: Changing rollers, belt and clutch
« Reply #3 on: August 08, 2012, 06:55:09 AM »
I will try to make an universal holder from a piece of 20mm flat bar.

zombie

  • You never know do ya!
  • Hero Member
  • *****
  • Posts: 13870
  • Close enough to get the idea!
    • View Profile
Re: Changing rollers, belt and clutch
« Reply #4 on: August 09, 2012, 03:14:27 AM »
I just bought a Stage6 clutch bell. I also bought their holding tool. I found I don't need it using an impact. Getting a cheap impact will save alot of useless tools/rig ups. A BETTER tool to get is this
http://www.partsforscooters.com/202-7-Fly-Wheel-Puller
That's worth the money in saved parts/time. You WILL use it too
"They have nothing in their whole imperial arsenal that can break the spirit of one Irishman who doesn't want to be broken."   Bobby Sands...

Rudolf

  • Full Member
  • ***
  • Posts: 161
  • Born to be wild!!!
    • View Profile
    • Facebook
Re: Changing rollers, belt and clutch
« Reply #5 on: August 11, 2012, 08:50:58 PM »
I've removed today the CVT and clutch by hand using only a 19mm socket wrench and a piece of pipe for a lever. To hold the clutch bell in place i've made a special holder from a piece of half inch pipe with two pegs welded on it. As for the CVT i've made a universal holder. I've cleaned the parts and put them back...

An Error Has Occurred!

Call to undefined function split()