Dimensions for smooth boss?

[callumP]

Could anyone make me up a drawing for a smooth boss and send it me? I have access to a lathe and ill make the part just need dimensions,

Thanks!

[streido]

Take out you restricted boss and lathe it down level, the length is the sameso just lathe off the raised part.  Thats how i did mine and its better fitting than a smooth boss i got online.

[streido]

My lathed boss and the one i got online, The online one is the really worn one, and it only did less than half the miles of the stock boss.

[callumP]

i still need the original because i am swaping the parts back over for service to keep my warrenty, ill take it out and measure it up though!

[whiteknight]

i've had a look in the service manual and it says the service minimum 19.97mm so i would hazard a guess at it being 20-21mm but please dont take my word for it. i couldnt find the original OD size all it stated was the service minimum.

[blue]

theres that warrenty word again gooooooooooooooooooood luck.

[streido]

Wordslinger posted pics of his boss on a micrometer so you can see the sizes you need here http://www.kymcoforum.com/index.php?topic=6303.15

[callumP]

thanks for the link, and what did you mean by warrenty, are you saying kymcos warrenty is sh**?

[baddi]

thanks for the link, and what did you mean by warrenty, are you saying kymcos warrenty is sh**?

Warrenty is warrenty, and many of the essential bolts have a blue piece of paint, so the mechanic can see, if you have had it off. If you have, then you've got no warrenty, as the warrenty only persist, if only a certified mechanic have serviced the scooter.

[callumP]

but the variator should have been looked at so he mush have removed the bolds before, in my service manual it says check belt and rollers and this section is ticked so he must have looked so the paint will have gone?

[baddi]

but the variator should have been looked at so he mush have removed the bolds before, in my service manual it says check belt and rollers and this section is ticked so he must have looked so the paint will have gone?

Then perhaps no problem then, when he himself have broken the seal, without painting a new line.

[whiteknight]

Wordslinger posted pics of his boss on a micrometer so you can see the sizes you need here http://www.kymcoforum.com/index.php?topic=6303.15

damn im getting f*cking good    i guessed 20/21mm and the stock OD is 20 mm. im quite happy about that. sorry gettin carried away.

[wordslinger]

...should be 38mm...thisn is a bit short, which is goood...for a lil more top..

[wordslinger]

...20mm...

[wordslinger]

...14mm...